Swindon Commercial Services Installs New Waste Sorting System
Swindon Commercial Services Ltd. (SCS), based in Swindon, U.K., has selected Machinex Industries Inc., headquartered in Plessisville, Quebec, to provide the sorting technologies for its new waste facility.
The plant will treat 48,000 metric tons per year of residual municipal solid waste (MSW) as well as commercial and industrial (C&I) waste to produce a refuse derived fuel (RDF)/solid recovered fuel (SRF) at its site at Cheney Manor Industrial Estate in Swindon. The fuel is to be produced to a specified standard, Machinex reports, and will be sold through a separately procured fuel use contract. The custom sorting system is due to be completed in the fall of 2013.
“Machinex has developed similar facilities during the past year in the United Kingdom,” says Jonathan Menard, director of the project for Machinex. “That demonstration of our expertise contributed to establishing confidence in the equipment right at the onset of the project.”
Sean Magee, head of waste solutions at SCS, adds, “After a rigorous procurement process, SCS concluded that Machinex has the technical ability to deliver the kind of system we require. Machinex has perfectly identified our needs and resources by offering us a reasonable approach that respected the limitations of the building and our budget.”
Machinex says the new system will segregate a variety of materials from MSW and C&I to obtain a final fraction that meets the standards to produce SRF and, depending on the market needs, also to produce RDF. The material will first be shredded, then fines will be removed via trommel. Ferrous and nonferrous metals will be sorted using a range of magnets, and a heavy-light separator will remove the heavies, while a secondary shredder will assure that the material complies with SRF/RDF standards of 30 millimeters or less.
Because SRF standards requires between 15 and 20 percent moisture content, the material will be dried in a rotating drum dryer that recovers 70 percent of the initial air. The exhaust air from the system will be treated to remove contaminants, the company says.
A reversible conveyor also will provide the flexibility to send bulk material loose to a vehicle or to send it to a baler, where it can be wrapped in plastic film, according to market demand.
Ecoverse Industries Acquires N40 Inc.
DoppstadtUS holding company Ecoverse Industries LLC, Avon, Ohio, has acquired compost equipment distributor N40 Inc. The North Carolina-based N40 has been helping commercial compost facilities establish efficient and effective operations centered around the Backus compost turner and Backers star screens equipment offering for more than 10 years, Ecoverse says.
Shane Donnelly, president and CEO of Ecoverse Industries, says, “N40 is well-known for their expertise, and their equipment offering of Backus turners and Backers star screens is preceded by its reputation for quality. Customers of both N40 and DoppstadtUS have high standards of performance and engineering, and all three of these brands consistently meet those standards. ”
N40 business operations have been consolidated to the Avon headquarters of Ecoverse and DoppstadtUS.
Eriez Offers Training Videos
Eriez, based in Erie, Pa., has produced a variety of installation, maintenance and educational videos spanning multiple product categories offered by the equipment company. The videos have been designed as online training tools for customers that can be shared with plant operators, front-office staff or other colleagues.
Eriez specializes in the design and manufacture of separation technology equipment. The company manufactures and markets its products through 12 international facilities.
The majority of the videos are produced with an Eriez representative walking the viewer through a particular piece of equipment or showing a product in action. The videos have been designed to train the viewer on proper installation techniques, demonstrate maintenance best practices or showcase the inner workings of an individual machine.
To access Eriez’ videos, visit http://en-us.eriez.com/ Resources/Videos/ or visit the company’s YouTube channel at www.youtube.com/eriez.
The series is part of Eriez Orange University, a comprehensive educational resource that includes Eriez’ mobile training center, literature library, free tools, newsletters, magnet safety information, articles, a technical center and more. For more information visit http://orangeuniversity.eriez.com.
Pallmann Acquires Technology from BP Recycling Systems
Pallmann Group, Zweibrücken, Germany, has acquired technology from BP Recycling Systems GmbH, based in Switzerland, through subsidiary Pallmann Industries, based in Clifton, N.J.
According to Pallmann, the acquisition includes two different lines of equipment from BP that will allow it to strengthen its position in the briquetting and pelletizing side of the business. A spokesman for Pallmann Industries says the equipment will be marketed under the Pallmann name globally.
Pallmann provides equipment and services for size reduction and preparation techniques in various industries. The acquisition of BP Recycling Systems’ technology will enable Pallmann to extend its offering to include a full line of equipment for making briquettes and pellets from municipal and industrial solid waste, biomass, plastics, textiles, glass, nonferrous metals and wood.
The company says the acquisition will enable it to expand into new sectors, such as recycling of industrial waste and preparation of refuse-derived fuel (RDF) for combustion or gasification.
“This type of technology is a perfect match with our existing competencies in shredding all kinds of solid waste,” says Rolf Gren, president of Pallmann Industries. “It offers a good basis to expand our offering to our existing customers as well as to new ones.”
He continues, “Handling solid waste is becoming more important as there is a growing need to find alternatives for landfills and reuse all available resources on a global scale. The remaining waste can also be used as a source for energy at power plants.”
Alliance Holdings Acquires Walker Magnetics Group
Private equity firm Alliance Holdings Inc., Abington, Pa., has acquired equipment company Walker Magnetics Group Inc., Worcester, Mass.
“Walker actively and methodically sought out a partner to help us develop and implement cutting-edge strategies to significantly improve business processes,” says Dick Longo, president and CEO of Walker Magnetic Group. “Alliance Holdings has an impressive track record of strengthening companies. Its financial and operational expertise will make Walker Magnetics better equipped to identify new opportunities and increase sales throughout the world.”
Kenneth Wanko, president and CEO of Alliance, says, “We are excited to add Walker Magnetics Group to our diversified portfolio of operating companies. Walker Magnetics’ position as an industry leader in innovative product solutions and outstanding customer service will be reinforced through additional financial and strategic resources.”
Waste-to-Energy Shredders Installed at SITA UK’s New SRF Plant
Sita UK’s new solid recovered fuel (SRF) plant in Birmingham is set to produce some 60,000 metric tons of SRF a year with the installation of three high-specification shredders from Untha.
The shredders are part of Sita UK’s new Integrated Resource Recovery Centre, which will create up to 150 jobs once fully up and running. One XR preshredder and two TR postshredders have been installed to process commercial and industrial waste so that it can be diverted from landfill and converted into cement-grade SRF.
Produced to a defined specification with a homogenous particle size of less than 30 millimeters, the SRF will be used in Cemex UK’s plant in Rugby in a 25-year deal between the cement manufacturer and Sita UK
According to Untha, the shredders will operate in conjunction with trommels, air shifters, magnets and eddy current separators. A near infrared (NIR) unit will be used to measure output quality and to ensure the SRF has the correct chlorine, moisture content and calorific value. The plant was designed by engineering specialist Sutco UK.
“The new plant enables us to offer our customers with a recycling solution which is cost effective and avoids the use of landfill,” says Tim Hughes, strategic development manager for Sita UK. “It’s also great to see that the SRF we will be producing will stay and be put to good use in the Midlands area.”
The new facility will divert up to 200,000 metric tons of waste from landfill annually, Untha says.
Marcus Brew, Untha UK’s alternative fuel production expert, observes, “Our waste-to-energy shredders excel in terms of performance. It’s great to see them coming into action at this exciting new Sita UK plant.”
BHS Makes Executive Appointments, Opens European Sales Office
Bulk Handling Systems (BHS), Eugene, Ore., has named John Warne to the position of president. Warne, who joined the company in November of 2012 as director of sales and marketing, reports directly to BHS CEO Steve Miller.
BHS also has hired Bryce Malone as the company’s director of sales and marketing.
BHS is an international provider of turn-key material recovery facilities (MRFs) for a variety of applications.
“Having the right team in place is fundamental to our success as we continue to offer integrated and innovative solutions,” says Miller. “With John and Bryce in key leadership roles, we are well positioned to continue our global growth.”
Warne says, “As president, I look forward to working closely with each part of the company to continue the great work that has made BHS, NRT and Nihot trusted names to our customers.”
Malone brings to BHS more than two decades of sales management experience, most recently having served as vice president of sales for Rosemount, Minn.-based Cannon Equipment.
BHS’ new executive appointments follow the company’s recent acquisitions of Nihot Recycling Technology BV (NRT) in January as well as the formation of BHS Europe.
Amsterdam-based Nihot’s systems separate material based on material density and volume.
Cees Duijn, who has been named managing director of BHS Europe, with head the office, which is based in Amsterdam. Duijn will manage sales and service for BHS products and systems in the region.
“We are committed to providing first-class sales, service and support to our customers throughout the world,” Miller says. “As we continue to build our European footprint and customer base, it’s important to us that we have the pieces in place to support this growth.”
More information on BHS is available at www.bulkhandlingsystems.com.
Morbark Produces First Boxer Compact Loader
Morbark Inc., based in Winn, Mich., completed production of its first Boxer compact utility loader in late March 2013.
The manufacturer of tree care, sawmill, recycling, forestry and biomass chipping and grinding equipment acquired Boxer Equipment, a product line of Mertz Manufacturing LLC, based in Ponca City, Okla., at the end of 2012.
“It’s been an amazing journey and a real testament to the teamwork and dedication of our staff,” says Jim Shoemaker Jr., president of Morbark. “In the 84 days since we received the intellectual property, we have moved inventory from Oklahoma to Michigan, invested in additional long-lead inventory, set up aftermarket parts and service support for existing Boxer customers, created a production line—including weld and assembly fixtures—created marketing material, completed our first dealer training sessions and completed the production of our first unit.
According to Shoemaker, more than 50 individuals played a role in the company’s achievement. “It was truly amazing how many of the team came together to pull this off,” he notes.
Currently, Morbark says it is working to fill Boxer back orders as well as with its authorized dealer network and previous Boxer dealers to ensure that customers receive unmatched service, after-sales support and fast, efficient parts fulfillment. The company is scheduled to reach its full production capacity in June 2013.
“This product line will fit like a glove with the rest of the tree care products that we make,” continues Shoemaker, “as well as allow Morbark, our dealers and our customers to penetrate new markets and create new opportunities.”
Hyundai Introduces Mid-Size Crawler Excavator
Hyundai Construction Equipment Americas Inc. (HCEA), headquartered in Norcross, Ga., has announced the addition of its newest crawler excavator, the R260LC-9A. The earthmover provides operators with enhanced features and benefits compared with prior models, including a certified Interim Tier 4 engine upgrade, improved hydraulics, increased operator comfort and more durability, according to the company.
HCEA notes that the excavator is ideal for midsize excavating projects, road and utility work and demolition. The R260LC-9A is part of Hyundai’s new line of 9A series excavators, all of which meet Tier 4 Interim standards.
The excavator has an operating weight of 56,880 pounds, a bucket digging force of 38,290 pounds per foot and a maximum dig depth of more than 22 feet.
The engine of the R260LC-9A features the Cummins Direct Flow air filter, which delivers an improved fuel economy over previous models, the company says. Other innovations, such as the variable speed fan clutch, two-stage auto decel system and the new economy mode, help conserve fuel and reduce environmental impact. Operators can choose between three engine modes—Power, Standard and Economy—which enable the machine to switch between full power and reduced fuel consumption.
The company also says the crawler’s cabin features improved structural strength with stronger but slimmer tubing for optimum safety and visibility. High-strength steel forms a more durable upper and lower frame. In addition, the cab comes with a see-through upper skylight, a larger and one-piece right-side glass, safety glass windows on all sides that won’t scratch or fade, a closeable sunshade and a reduced front window seam—all features designed to work together to improve visibility, says the company.
The R260LC-9A comes standard with a newly designed color LCD display cluster with easy-to-read digital gauges for monitoring temperature, fuel levels and other maintenance items. The design allows the operator to easily adjust engine power and work modes, set boom speed and arm regeneration, view what’s happening behind the unit with the optional rear-view camera, and protect the machine with the new password antitheft system.
The R260LC-9A also features the Hi-mate Remote Management System, which allows operators and dealer service personnel to access a machine’s vital service and diagnostic information via the internet. Hi-mate users can remotely monitor daily reports outlining a machine’s location, working hours, fuel consumption and any periodic maintenance needed, helping to reduce downtime and save the owner time and money.
Hyundai’s 9A-series excavators offer bushings designed for extended lube intervals and polymer shims to resist wear and reduce noise. More information is available at www.hceamericas.com.